cutting-taps

Drill sizes Thread tapping

When tapping threads, it is very important to pre-drill with the correct drill diameter. The tables list these bore sizes for use with both cutting taps and forming taps.



Thread types
There are many types of threads, which can be divided into metric (pitch in mm) and English (pitch in turns per inch or n/1"), each with various variants.

    Some species :
  • Metric (M) is most commonly used today. The dimensions are derived from the millimeter.
  • BSP (British Standard Pipe) threads for pipes and fittings and BSPT (British Standard Pipe Taper) with conical thread, also known as gas thread.
  • NPS (National Pipe thread Straight) and NPST (National Pipe thread Taper)
  • UTS (Unified Thread Standard)
  • BSW (British Standard Whitworth)
Thread pitch refers to the distance between threads and is expressed in millimeters. This measurement is taken along the length of the fastener. For example, if the distance between two threads is 1.75mm, this means the thread pitch is 1.75

Thread special applications
For certain applications, threads with an exceptional shape or size are used:

  • Edison thread is used in, among other things, light bulbs and lamp fittings.
  • Multi-threaded thread for bottle caps and jar lids.
  • Threads for use in mechanical clocks and watches.
  • High-precision threads for micrometers and other mechanical measuring instruments.
  • A thread with a small pitch is indicated in the assembly with a bicycle repairman´s thread.
  • Rectangular or trapezoidal thread, for example used in spindles, such as in vices and screw clamps.
(source: wikipedia)


Difference Roll tap - Cutting tap

Roll tap
A roll tap or forming tap usually has a longer life and works faster. It produces no chips, a stronger thread and is also suitable for blind holes. A disadvantage is the higher purchase price. In addition, much more machine power is required to let the forming tap do its job (approx. 50% higher compared to cutting tapping). Special attention is needed for the right lubricant because of friction and with a lot of heat development as a result.

Cutting tap
With a cutting tap - usually called a thread tap - the thread is cut by machining. A tap is usually made of HSS (High Speed ​​Steel) and has sharply ground cutting teeth. A lubricant is also used for tapping. The supply of cutting oil and the removal of the chips takes place through the recessed grooves of the tap. A set of taps usually consists of: 3 taps for metric threads, 2 taps for gas threads, 1 tap for machine taps. There are taps for the generally used right-hand thread, but also for left-hand thread.

In other words
As the name suggests, cutting taps produce threads by progressively cutting away the space between threads into which the fastener´s external threads will fit. Forming taps, by contrast, remove no material. Instead, they move or displace material inside the hole to build up the threads and dig into the grooves.

Lubricants
When tapping, a lubricant suitable for the material is used, which serves to lubricate and cool. Today there are excellent universal oils available, for example drilling oil, cutting oil, tap oil, even 3 in 1 in aerosol.




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